Our team works with EPC firms, critical infrastructure procurement specialists, data center engineers, OEMs, and general contractors to design and supply the optimal cooling components – from Tri-Clamp sanitary connections to large chiller system hoses – all with rapid on-site delivery and expert support. We leverage in-house fabrication and industry-leading partners to ensure your facility’s cooling loop is efficient, reliable, and built to the highest standards.

Tube & Hose Fabrication – Engineered for Flexibility and Precision

We pride ourselves on comprehensive in-house capabilities for tube and hose assemblies, enabling fast turnaround and custom solutions without third-party delays. Our state-of-the-art workshops utilize CNC tube bending, forming, welding, and flaring for tubing up to 2 in. (55mm) in diameter, as well as high-capacity hose cutting, crimping, welding, and assembly up to 12 in. (320mm) in diameter. This means we can craft anything from small jumper tubes to large-diameter chiller hoses for facility water lines. Our engineering team uses SolidWorks CAD to design every assembly for a precise fit, allowing flexible component engineering tailored to your data center’s layout and equipment. We also accommodate both SAE and DIN connections, ensuring compatibility with international standards and OEM equipment. By handling design and fabrication under one roof, we maintain strict quality control and can iterate quickly on prototypes – delivering a solution that meets your exact specifications while minimizing installation time on site.

High-Performance Hoses & Quick Connects – Built for Safety and Efficiency

Not all hoses are created equal. Data center environments demand hoses that can handle high flow rates, tight bending radii, and stringent safety requirements. At Custom Hydraulics & Design, we provide thermal management hoses and quick-connect fittings that meet the toughest specifications in the industry. For example, our partnership with Danfoss allows us to deliver hose assemblies with industry-leading specifications and UL94 V0 flame resistance ratings. A UL94 V0 rating means the hose self-extinguishes quickly if exposed to flame, an important safety factor in sensitive facilities with strict fire codes. These advanced hoses are also engineered for flexibility; they offer excellent kink resistance and a tight bend radius so they can be routed through server racks without collapsing. Available in multiple sizes and even color options, they help differentiate supply vs. return lines and blend into equipment as needed.

Open Compute Project Standards – Credibility Through Compatibility

In the rapidly evolving world of data centers, adhering to open industry standards is key to credibility and future-proofing. That’s why Custom Hydraulics & Design aligns its solutions with relevant Open Compute Project (OCP) specifications for cooling hardware. The Open Compute Project, founded by leading tech companies, sets rigorous open standards for data center equipment – including liquid cooling interfaces and components. By designing to OCP guidelines, we ensure our thermal management offerings can integrate into the most cutting-edge, hyperscale environments.

Crucially, our major supply partners are deeply involved in OCP. Danfoss, for example, is a Solution Provider member of the Open Compute Project, actively working to standardize and improve liquid cooling hardware for data centers. By leveraging components from OCP-aligned manufacturers like Danfoss, we give our customers the confidence that our cooling solutions are vetted by a broad community and built to open standards. This credibility can be important when bidding on projects or seeking approval from stakeholders; using OCP-recognized designs signals that your data center is using proven, globally recognized technology.

In practical terms, alignment with OCP specifications means our hoses, fittings, and racks can mix-and-match with other OCP-compliant hardware without costly custom adapters. It means our quick disconnects engage perfectly with OCP-standard mating parts, and our system design philosophies echo the best practices shared at OCP. The result is a more future-proof thermal management system that can scale and adapt as open standards evolve. We stay abreast of OCP’s Cooling Environments project and other initiatives to continually integrate the latest recommended practices into our offerings. By choosing Custom Hydraulics & Design, you’re not only getting top-tier hardware but also the assurance that it aligns with the direction of the broader industry.

Engineered for Reliability, Cleanliness & Safety

Clean, stainless-steel braided hoses are prepared for shipment – each assembly is thoroughly tested and cleaned to prevent contamination. In high-density cooling applications, reliability and cleanliness are paramount – even a minor leak or contaminant can have serious consequences for expensive IT equipment. Our solutions are engineered for fail-safe reliability from the ground up. We build with materials like 316 stainless steel to ensure longevity in contact with typical data center coolants. Many liquid cooling systems use glycol/water mixtures to achieve safer operating ranges; however, glycol can degrade into acidic byproducts over time if overheating occurs. Using robust 316 stainless components throughout – in hoses, fittings, and valves – provides superior corrosion resistance against these acids, meaning they last longer than other materials in harsh coolant environments. This translates to fewer failures, less frequent replacement, and a more sustainable operation overall.

Cleanliness is another focus area. Sensitive IT cooling loops require an operating environment free of debris, oils, and residue – any contamination can trigger corrosion or clog microchannels over time. To meet these needs, we supply hoses and components that are manufactured and prepared with cleanliness in mind. For example, Penflex, one of our metal hose partners, developed a “Clean ID” hose manufacturing process that eliminates internal lubricants and removes tooling residue, yielding a hose with an ultra-clean interior surface. We take similar care in our fabrication: all welded tube assemblies are argon-purged during welding, preventing oxidation on the inside of pipes which could flake off or weaken the welds. Every assembly is thoroughly flushed and, if required, mass spectrometer tested to detect any leaks or contaminants before it leaves our facility. We then bag or cap the ends of hoses and tubes to keep them clean during transit.

From a safety standpoint, our emphasis on UL94 V0 flame-retardant materials in plastic or elastomeric components (like hose covers or seals) adds an extra layer of protection. Using self-extinguishing materials minimizes fire risk in the event of any electrical or mechanical mishap involving the cooling system. We also incorporate fail-safe features such as pressure-relief valves and burst discs in custom manifold designs when appropriate, to guard against over-pressurization. The bottom line is a cooling solution you can trust: one that not only performs efficiently under normal conditions but also withstands and mitigates the unexpected, be it a power loss, a pump failure, or an external hazard.

Support for Southeastern U.S. Data Centers

We understand that downtime is unacceptable in the data center world. That’s why Custom Hydraulics & Design offers on-site component delivery and full project support throughout the Southeastern U.S.  From our regional service centers, including our Danfoss-certified hose centers in North Carolina, we can deploy custom-fabricated components directly to your data center site quickly and reliably. There’s often no need for a preliminary site visit; we can work from your plans or 3D models, fabricate the solution, and bring it to your doorstep ready for installation. Our goal is to streamline the procurement and implementation process so you can focus on your core project.

Moreover, we emphasize ease of installation and service in everything we deliver. As Danfoss notes about its approach to liquid cooling, a design that keeps installation simplicity in mind ultimately ensures smoother operations. Following that philosophy, our assemblies often include helpful features like laser-etched labels on hoses and tubes (for traceability and flow direction), pre-torqued clamps with breakaway bolts (so the proper tightness is achieved with no guesswork), and modular skid designs that can be expanded or modified with minimal disruption. Our field support team is also available to assist your contractors with any questions during installation – often avoiding the need for return visits or troubleshooting later.